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Hydraulic decoiler—Hydraulic pre-cutting device(including scissors) —Molding host—Hydraulic shear equipment(including scissors)—Hydraulic station—PLC—Finished bracket
A.Hydraulic decoiler:
1)The inner diameter of de-coiler: 508±30mm
2)Coil width: 300mm
3)De-coiler capacity: 3T
4)Main motor power: 3KW
B. Hydraulic pre-cutting device(including scissors)
Function: It is used to cut metal sheets, save materials and ensure high speed and high precision.
C. Molding host
1)Roller station: about 8 stations up to our final design
2)Rollers: manufactured from 45#
3) The diameter of the roller shaft: ¢70㎜
4)Forming speed: 20m/min (without punching and cutting)
5)Machine form: single stand with chain transmission
6)The material of roller adopts high-quality alloyed bearing steel GCR15
7)Quenching hardness of roller: HRC580-600
8)The material of shaft: 40Cr
9) The thickness of steel coil: 1.0-2.0mm
10)Cutting tolerance ±1mm
11)Main motor power: 7.5kw
12)Steel coil material: Galvanized sheet Q235Mpa
13)Adjustable type of width of the forming machine: using the linear lead rail, lead screw, horizontal manual adjustment for all the profiles required.
D. Hydraulic shear equipment(including scissors)
1)The material of blade: Cr12
2)Heat treatment of cutting blade: (HRC58°-62°)
3)Hydraulic cutting with stopping the machine, no waste
E. Hydraulic station
1)motor of the hydraulic station:3kw
2)Hydraulic oil pump: gear pump
F.PLC Computer controlling cabinet
1)Computer adopts PLC, Siemens /Schneider/Delta, etc world-famous brand.
2)Encoder: Omron
3)Computer operating board adopts WENVIEW
4)Voltage: 400 V, 50 Hz, 3Phase (according to customer’s requirement)