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Available New Condition High-Quality Gutter forming Machines With Automatic control
Material:
Material Thickness: 0.4-0.6mm
Effective Width:150mm
Applicable material: G550S Hi-Tensile Colorbond Steel
Flow Diagram:
Hydraulic Decoiler →Feeding Device→Main Forming Machine → Hydraulic Post Cutter→Exit Rack.
Machine Components:
1) Hydraulic Decoiler: one set 3 tons
Max.feeding width:500mm,
coil ID range 508±30mm, Coil outer-diameter: Max.1200mm
Main motor:3KW
Capacity: Max. 5.0Ton
With electric control cabinet
Automatic control steel coil inner bore shrinkage and stop
2. Main Roll Forming Mill
Feeding Device: With manual pre-cutter as follows for saving materials
Roll forming machine combined with body frame, transmission mechanism and forming rollers, etc.
a) Body frame made from H400 type steel by welding with beautiful appearance, natural ageing treatment and SR(stress relief) treatment.
b)The body frame: shaft diameter 70mm, made from 45# steel, precision machined. The lower shaft is the main transmission by gear chain.
c)Rollers manufactured from 40Cr steel, CNC lathes, hard Chrome Coated
d)Transmission by motor driving, gear chain transmission, about 18-step to form
Main Motor=7.5KW, Frequency speed control
Forming speed of approx.12-15m/min
e) All the screw bolts with grade 8.8(cheap factories use low grade 4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
3) Hydraulic Cutting device:
Post cut, stop to cutting, three pieces of the blade to cut
Pre-cutting and post cutting, use the same hydraulic system
Pump motor: 7.5KW Cutting pressure: 12-16Mpa
Cutting tool material: mould steel Cr12Mov(=D2 steel, with at least one million times of cutting life), Heat treatment
The hydraulic system with oil filter for the oil filtration, to ensure the circulated oil is clean and lengthen the life of the hydraulic system . (See the picture below)
4)PLC control system
Description: Computer control system, controlled by PLC. The encoder control the width and height of the sheet automatically and control the length positioning and cutting, 7inch touch screen operation, the precision is controlled within ±1.0mm
PLC: Schneider Electric/Siemens (German brand/French brand)
Inverter: Schneider Electric/Siemens (German brand/French brand)
7-inch colour Touch Screen: Schneider Electric/Siemens(German brand/French brand)
Encoder: KOYO/ OMRON (Japan brand)
Switch bottom, Indicate light, Power supply, Intermediate relay, AC contactor,
Thermal relay: Schneider Electric (French brand)
Air Switch: LG-LS(Korea brand)
Hydraulic system: Yuken (Japan)
5) Exit rack:
Un-powered,6mx2units with rollers for easy movement