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Shelf Composite Beam Roll Forming Machine; Shelf Panel Production Line
BMS Racking Roll Forming System including Pallet rack roll forming machine/Metal panel rack roll forming machine/Support beam rack roll forming machine and so on.
Machine Description
1. Material:
1) Suitable Coil Thickness: 0.5-1.0mm;
2)Test material thickness:0.8mm
3)Feeding width:58mm
4) Suitable Raw Material: Q235 Galvanized steel sheet
2. Equipment composition
Hydraulic de-coiler 1 set Max. loading 3 Tons
Roll forming System 1 set
Hydraulic cutting device 1 set
PLC Electrical control system 1 set
Hydraulic system 1 set
Decoiler→Feeding And Leveling Device→Hydraulic Punching Hole Device →
Roll Forming System→Hydraulic Post Cutter→Exit Rack
(1) Hydraulic De-coiler
Single - head de-coiler, unilateral discharge
Use hydraulic tightening
Pressure internal intensify
Oil pump type: Vane pump
Max. loading weight: 5000Kg
Max. coiling diameter: 600mm
Working pressure: 10mpa
Max. coil ID range: 508±30mm
2)Feeding & Leveling Device
After uncoiling, the coil goes into the unit guide wheel (Adjustable left and right)
Shafts manufactured from 45# steel, Diameter=φ90mm, plated with hard chrome-coated, precision machined.
Levelling roller are on top two shafts and three shafts, totally five rollers in the following, surface quenching
3)Hydraulic Punching Hole
Pre-punching and Post cutting use the same hydraulic system
Working pressure: 0-16mpa
Mould material: Cr12Mov(=D2 steel), Quenching to 58-62°
Hydraulic station power: 7.5KW
4)Roll Forming System
Sidewall thickness: Q235 t18mm; Tie rod:ф22 Galvanized
Rollers manufactured from 40Cr Steel, CNC lathes, Heat Treatment, hard Chrome Coated
with thickness 0.04mm, surface with mirror treatment(for longer life and anti-rust)
Shafts Diameter=ф65mm, precision machined
Gear/Sprocket driving,about 8-step(for Z beam) to form
Main Motor=5.5KW, Frequency speed control
Chain: ZIQIANG (by China TOP 1 brand DONGHUA Group)
Chain size: one inch with 18teeth
All the screw bolts with grade 8.8(cheap factories use low grade 4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
Produce speed:12-18m/min
5)Hydraulic Cutting Device
Post to cut, stop to cutting, Two pieces type of cutting blade design, no blanking
Hydraulic motor:5.5 KW; Cutting pressure: 0-14Mpa
Cutting tool material: Cr12MoV(=D2 steel), Heat treatment to HRC58-62 degree
The cutting power is provided by the main engine hydraulic station
The hydraulic system with oil filter for the oil filtration, to ensure the circulated oil is clean and lengthen the life of the hydraulic system(See the picture below)
6)PLC Electrical control system
Item No. | Main Part | Brand | Others |
1 | PLC | Schneider Electric | French brand |
2 | Inverter | Schneider Electric | French brand |
3 | 7-Inch Color Touch Screen | Schneider Electric | French brand |
4 | Encoder | Omron | Japan brand |
5 | Air Switch | LG-LS | Korea brand |
7)Finished products
Packing & Delivery
The main machine is directly loaded into the container, and the electrical components are wrapped with plastic film.
Payment terms and after-sale service:
1) FOB Xiamen or CIF your requirement port or L/C.
2) Payment: 30% T/T deposit, and pay the balance before shipping.
3) Delivery time: 45working days.