Xiamen BMS Group
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Customer L Beam Roll Forming Machine With Automatic PLC System for Storage Rack
L Bean Roll Forming Machine is used for the manufacture of the storage system. L Bean Roll Forming Machine installation special hole design, high hole accuracy, straight enough.
The raw materials can be cold-rolled steel coils and steel coils coated in GI or different colours.
L Bean Roll Forming Machine
Profile drawing
Material
Effective Width:35mm
Material Thickness:0.7-1.5mm
Applicable Material: Cold Rolled Steel
With Yield Strength: Q235-550Mpa
Work Follow
Decoiler→Feeding And Leveling Device→Hydraulic Punching Hole Device →
Roll Forming System→Hydraulic Post Cutter→Exit Rack
Machine Components
1) Manual Decoiler: one set
Un-powered, Manually control steel coil inner bore shrinkage and stop
Max Feeding width: 300mm,coil ID range 508mm±30mm
Capacity: Max. 3 tons
2) Feeding And Leveling Device
Up to Two down three totally five rollers as a leveling device
With feeding material guide,
Sidewall thickness: Q235 t18mm; Tie rod:ф22 Galvanized
Shafts manufactured from 45# steel, Diameter=φ90mm, plated with hard chrome
Coated, precision machined.
3) Hydraulic Punching Hole
Pre-punching and Post cutting use the same hydraulic system
Hydraulic motor:7.5kw, Hydraulic pressure range:0-14Mpa
Punching and Cutting tool material: mould steel Cr12MoV(=D2 steel, with one million times punching/cutting life), Heat treatment to HRC58-62 degree
1-cylinder hole punching system for punching L Type
4) Main Machine
Sidewall thickness: Q235 t18mm; Tie rod:ф22 Galvanized
Rollers manufactured from GCr15 Steel, CNC lathes, Heat Treatment
Shafts Diameter=ф65mm, precision machined
Gear/Sprocket driving,about 10-step(for L beam) to form
Main Motor=5.5KW, Frequency speed control
Chain: ZIQIANG (by China TOP 1 brand DONGHUA Group)
Chain size: one inch with 18teeth
All the screw bolts with grade 8.8(cheap factories use low grade 4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
Product speed:4-6m/min
5)Post Hydraulic Cutting Device
Post to cut, stop to cutting, Two pieces type of cutting blade design, no blanking
Hydraulic motor:7.5 KW; Cutting pressure: 0-14MpaCutting tool material: Cr12MoV, Heat treatment to HRC58-62 degree
The cutting power is provided by the main engine hydraulic station
6)PLC Control System
Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch, pcs, Length,etc.)On The Touch Screen,
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc
PLC: Schneider Electric(French brand)
Inverter: Schneider Electric(French brand)
7-Inch Color Touch Screen: Schneider Electric(French brand)
Encoder: Omron (Japan brand)
Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor,
Thermal Relay: Schneider Electric(French brand)
Air Switch: LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V
7)Exit Rack: Un-powered, One unit, with rollers on it for easy movement