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No | Main Item | Description |
1 | Suitable Material | Galvanized Steel,Cold Roll Steel |
2 | Material thickness | 2-3mm |
3 | Material Yield strength | G340-550Mpa |
4 | Forming station | About 18 steps |
5 | Rolled | GCr12 steel |
6 | Shafts Diameter | ф80 |
7 | Hydraulic power | 11 kw |
8 | Main power5.5 | 11 kw |
9 | PLC Brand | Siemens/Schneider/Delta |
10 | Touch Screen | Siemens |
11 | Encoder | Omron |
12 | Exit Rack | Unpower, Two-units, with rollers |
Work Follow:
Decoiler→Guide Feeding & Leveling Device→Punching Device→Roll Forming System→Hydraulic Post Cutter →Exit Rack
Machine Components
1) Manual Decoiler
Manual control steel coil inner bore shrinkage and stop
Max. feeding width:300mm
Coil ID Range:508±30mm
Max capacity:3 ton
2) Feeding Guide & Leveling Device
Up Two Down Three Totally Five Shafts Leveling Device
With Feeding Material Guide
Shafts Manufactured From GCr15 Steel(=EN31),Diameter=φ95mm
3) Punching Holes Device
4) Main Machine
Body frame made from H450 type steel by welding.
Rollers manufactured from GCr15 Steel(=EN31),Heat Treatment,HRC58-62.
Shafts Diameter=ф80,precision machined.
Gear/Sprocket driving,about 18-step to form.
Main Motor=11KW, Frequency speed control.
5) Post Hydraulic Bending & Cutting Device
Post to cut, stop to cutting,Two pieces type of cutting blade design, no blanking.
Hydraulic motor:11KW ;Cutting pressure: 0-16Mpa
Cutting tool material: Cr12MoV(= SKD11 with at least one million times of cutting life), Heat treatment to HRC58-62 degree.
The cutting power is provided by the independent engine hydraulic station.
6) PLC Control System
Control The Quantity And Cutting Length Automatically.
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen.
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc.
7)Exit Rack
Un-powered, Two units,with rollers on it for easy movement.
8)Product Show
Packing Style
Packing method: Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.
After-Sale Service
1. The warranty is 24 months after the client receives the machine.Within the 24 months, we will courier the replacement parts to the client free of charge.
2. We offer technical support for the entire life of our machines.
3. We can send our technicians to install and train the workers in the clients' factories with extra cost.